SUBSCRIBE TO OUR NEWSLETTER
Get 10% off when you subscribe — plus members-only discounts and updates.
How to Choose a Hat — Complete Guide to Face Shape, Size & Material
Hats are tricky online. You can't try them on. Sizes vary. And the wrong hat for your face shape just looks... off.
This guide covers everything — from measuring your head to matching hats to your face — so you buy with confidence.
Step 1 — Measure Your Head (Hat Size Basics)
You'll need: soft measuring tape.
How to measure:
Wrap tape around your head
Place it about 1/2 inch above your ears
Go across the mid-forehead (not too low)
Keep tape level, not too tight
Standard hat size chart:
| Head Circumference (inches) | Head Circumference (cm) | US Size | UK/EU Size |
|---|---|---|---|
| 21" - 21.5" | 53 - 55 cm | 6 5/8 - 6 3/4 | Small |
| 21.5" - 22.5" | 55 - 57 cm | 6 7/8 - 7 | Medium |
| 22.5" - 23.5" | 57 - 59 cm | 7 1/8 - 7 1/4 | Large |
| 23.5" - 24.5" | 59 - 62 cm | 7 3/8 - 7 1/2 | XL |
| 24.5" - 25.5" | 62 - 65 cm | 7 5/8 - 7 3/4 | XXL |
If between sizes: Size up. Use hat sizing tape (foam strip) to tighten.
One-size hats: Most stretch (knit beanies) or have adjustable straps. They fit 95% of adults (21" to 24").
Step 2 — Match Hat to Face Shape
This is the biggest factor in how a hat looks on you.
How to determine your face shape:
Pull hair back
Trace your face outline in a mirror
Compare to shapes below
Oval face (ideal for hats, balanced proportions):
Length about 1.5x width
Forehead slightly wider than jaw
| Works with | Avoid |
|---|---|
| Almost any hat style | Very narrow brims |
Round face (width and height similar, soft curves):
Cheeks are widest part
Jawline is rounded
| Works with | Avoid |
|---|---|
| Fedora, trilby, newsboy cap, beanies worn back | Round-crown hats, bucket hats |
Square face (strong jaw, broad forehead):
Forehead and jaw similar width
Angular features
| Works with | Avoid |
|---|---|
| Fedora, cloche, beanies, newsboy cap | Flat caps, very structured hats |
Heart face (wide forehead, narrow chin):
Forehead widest
Chin pointed
| Works with | Avoid |
|---|---|
| Baseball cap, beanies, bucket hat, cloche | Wide-brim fedora (overwhelms chin) |
Long/oblong face (longer than wide):
Forehead, cheeks, jaw similar width
| Works with | Avoid |
|---|---|
| Wide brims, bucket hat, cloche, beanie worn low | High crowns (adds height) |
Step 3 — Hat Types by Season
Winter hats (warmth):
| Type | Material | Warmth | Style |
|---|---|---|---|
| Beanie | Wool, acrylic, cashmere | Medium-High | Casual |
| Trapper hat | Fur/faux fur, fleece | Very High | Rugged, cold weather |
| Pom-pom beanie | Wool, acrylic | High | Playful, casual |
| Newsboy cap | Wool, tweed | Medium | Vintage, dressy-casual |
| Bucket hat (lined) | Cotton, fleece-lined | Low-Medium | Streetwear, casual |
Summer hats (sun protection):
| Type | Material | UPF Rating | Style |
|---|---|---|---|
| Baseball cap | Cotton, polyester | Low (face only) | Sporty, casual |
| Wide-brim sun hat | Straw, nylon | UPF 50+ | Beach, garden |
| Bucket hat | Cotton, nylon | Low-Medium | Streetwear, fishing |
| Panama hat | Toquilla straw | Medium | Elegant, vacation |
| Visor | Cotton, mesh | Low | Tennis, active |
Year-round/all-season:
| Type | Material | Best For |
|---|---|---|
| Fedora | Wool, felt, straw | Dressy-casual, versatile |
| Flat cap | Wool, cotton, tweed | Classic, Irish/English style |
| Beret | Wool, cotton | Artistic, French style |
| Boonie hat | Cotton, nylon | Hiking, outdoor |
Step 4 — Material Guide (What to Look For)
| Material | Season | Durability | Breathability | Care |
|---|---|---|---|---|
| Wool | Winter | Excellent | Good | Dry clean or hand wash |
| Cashmere | Winter | Good | Excellent | Dry clean only |
| Acrylic | Winter | Good | Low | Machine wash |
| Cotton | Summer | Good | Excellent | Machine wash |
| Straw | Summer | Fair | Excellent | Spot clean only |
| Nylon/Polyester | Year-round | Excellent | Low | Machine wash |
| Fleece | Winter | Good | Medium | Machine wash |
| Leather | Year-round | Excellent | Low | Wipe clean |
What we sell: Wool beanies, cotton caps, straw sun hats, and more. Check product descriptions for exact materials.
Step 5 — Brim Size Guide
| Brim Size | Type | Best Face Shape | Coverage |
|---|---|---|---|
| 1-2" | Short (baseball, fedora) | Oval, square | Minimal sun |
| 2-3" | Medium (fedora, trilby) | Most shapes | Good |
| 3-4" | Wide (sun hat, Panama) | Oval, long | Face + neck |
| 4" plus | Extra wide (beach hat) | Long | Full sun protection |
General rule: Smaller faces = smaller brims. Larger faces = larger brims.
Step 6 — Sun Protection (UPF Explained)
For summer hats, UPF matters.
| UPF Rating | Protection Level | Blocks |
|---|---|---|
| UPF 15-24 | Good | ~93% UV |
| UPF 25-39 | Very Good | ~96% UV |
| UPF 40-50+ | Excellent | ~98% UV |
What we sell: Look for UPF 50+ labels on our summer sun hats.
Hat vs sunscreen: A UPF hat is more reliable than sunscreen (no reapplication needed). Best is both.
Step 7 — How a Hat Should Fit
Beanie:
Sits about 1/2" above ears
Can be worn cuffed or slouchy
Not too tight (no headache)
Not too loose (won't stay down)
Baseball cap:
Snug but not tight
Brim curves slightly (not flat)
Ends about 1/2" above ears
Adjustable strap not maxed out
Fedora/wide brim:
Fits like a firm handshake
Leaves slight red mark (not deep)
About 1/2" to 1" space above ears
Brim doesn't flop down over eyes
Step 8 — Hat Care (Make It Last)
Wool beanies:
Hand wash cold with wool detergent
Lay flat to dry (never dryer)
Store folded, not stretched
Cotton caps:
Machine wash cold
Air dry (dryer shrinks)
Use hat form to maintain shape
Straw hats:
Spot clean with damp cloth
Never submerge in water
Store in box, not crushed
Don't leave in hot car (warps)
Leather hats:
Wipe with damp cloth
Condition every 6 months
Keep away from rain
Fedora/felt hats:
Brush with soft hat brush
Steam to remove wrinkles
Store upside down (on crown, not brim)
Step 9 — Hat Etiquette (When to Remove)
Remove indoors:
Restaurants (at table)
Someone's home
Churches, temples
Theaters, concerts
Offices, job interviews
Keep on indoors:
Airports, train stations
Hallways, lobbies
Elevators
Your own home
Pro tip: When in doubt, take it off. Better to be polite than wrong.
Step 10 — Shipping, Returns & Duties for US Buyers
Free worldwide shipping — including all 50 US states
Duties and taxes included — no surprise fees
30-day easy returns — no restocking fee
Try on at home. Keep tags attached.
FAQ — Quick Answers
How do I know my hat size without measuring?
Order one-size hats (most stretch). Or use a string around your head, then measure the string against a ruler.
What hat is best for a round face?
Fedora, trilby, or newsboy cap. Avoid round crowns and bucket hats.
Can I wear a wool beanie in summer?
No — too hot. Switch to cotton or straw for warm weather.
Do you ship to all US states?
Yes — all 50 states plus DC, Puerto Rico, Guam.
What's your return policy?
30-day returns. Unworn, tags attached. No restocking fee.
How do I fix a stretched-out beanie?
Hand wash in hot water, then dry on low heat (check care label first). Or sew elastic thread into the ribbing.
© Family Shopolf — Premium hats for every season. Free shipping to the US. Duties included.